Newcastle Home Builders strives to meet the requirements of those who are concerned about energy costs, and those who desire a superior custom-built home. We use a team approach, with proven subcontractors, to meet your construction needs. Our services are structured to provide integrity, maximum control, alternatives, and design flexibility.
Superior Technology. Extraordinary Performance and Value.
Today, home buyers expect more from their new homes. They want beauty that's more than skin deep. They want a home that fits their lifestyle, with solid, high-quality construction, greater comfort and enhanced security. A home that offers lower energy bills, and lower maintenance. A home that's healthier to live in, and easier on the environment. It's challenging to meet these expectations with traditional building technology. So builders and home buyers are turning to something new. A modern adaptation of a centuries-old technology using the most proven building material on earth. Concrete.
What are ICF Homes?
Insulating Concrete Form (ICF) homes are also referred to as ICF Homes. ICF's are created by integrating a high-density plastic structural web embedded in two outer layers of either Expanded Polystyrene (EPS) or Extruded Polystyrene (XPS) foam. This web provides a support structure for each side of the form, and for reinforcing materials. The wall is created by sandwiching concrete between each of these layers. Designed to provide stronger, more comfortable, quiet and highly energy-efficient structures, their lifespan is hundreds of years longer than a traditionally-built home.
Concrete structures are constructed using a running bond interlocking manner. The most common size uses 4' long x 16" high blocks. Height and length may vary, depending on the manufacturer. A cavity creates evenly spaced webs that give the block its strength. Thickness, or the width of the cavity, can vary from 4" to 12" or more. The most common wall sizes are 6" and 8" which provide exceptional insulation and strength. Most manufacturers offer corner blocks, 45º blocks, brick ledge forms, and taper top blocks along with various accessories and fittings. Some blocks are fully-reversible, adding to the ease of construction. ICF's allow for unlimited design flexibility. Radius walls, multiple elevations, and other architectural features are easily constructed using ICF's.
Horizontal reinforcing (rebar) is installed as the forms are placed. Bracing or alignment systems made specifically for ICF's are installed when wall become too high to reach from the ground. These bracing systems have foot plank brackets for the placement of the planking, to complete the stacking of forms. Concrete is generally poured one level at a time. Vertical steel is placed before each pour. If the structure above is a continuation of ICF's, a cold-joint dowel is placed to tie the next pour to the previous one. Most bracing systems have adjusting turnbuckles, which allow the walls to be perfectly straightened as each pour is finished.
Energy-efficient homes are often healthier, quieter, more affordable, and more comfortable. They require less maintenance than conventionally-built homes. An energy-efficient home focuses on four interconnected themes: